Development, design and optimisation of injection moulding applications under one roof – as a broad-based system supplier we bring all the processes together. This enables us to accompany our customers as a producer and development partner from the initial concept to the finished serial product, and to advise them with important ideas for quality, design or reduction of production costs. Here you can find an overview of our range of services.
Engineering, mould production and injection moulding
- Engineering
- Mould construction
- Injection Moulding
Mould and tool construction
Durable mould parts and precision moulds do not develop by themselves – in our production halls we combine the latest technologies and knowledge with the experience and skills of our long-standing employees. Your success is our task, which is why our range of services does not end with the production and design of high-quality casting moulds. We are happy to take care of the finishing and maintenance of your moulds and moulded parts. Our competent team is at your side with helpful ideas in every phase of the project.
Production of injection moulds
For data consistency, our CAM system interfaces directly with the design of the injection moulds. We can thus produce both simple mould constructions and the most complicated moulded-part geometries quickly and without errors. Thanks to our modern machinery, equipped with the most advanced measuring technology, we can react flexibly to the wishes of our customers at any time. Moulds up to a size of max. 500 x 600 mm and a weight of up to one tonne (1 t) are not a problem for us.
We manufacture injection moulds:
- for thermoplastics, thermosets and elastomers
- for processing plastics with very high processing temperatures (high-performance plastics) or plastics with a high filler content
- for overmoulding of inserts, by manual loading or handling up to integrated moulds in automation lines
- for automation lines with strip extrusion in reel-to-reel technology
- for moulded parts with visible surfaces - polished to a high gloss for steaming or electroplating - as well as eroding or etching structure for painting
- for 2K or 3K moulded parts
- for unwinding of moulded parts with various thread forms (via hydraulic motor, rack and pinion or demoulding via collapsible core)
- with hot nozzles, hot runner systems and valve gate systems
We also manufacture:
- Die casting tools for lead and zinc
- Casting moulds for lead
Customisation and servicing of injection moulds
In close coordination with our customers, we service and repair delivered moulds or individual components, guaranteeing that mould precision and planned production times are maintained. Of course, we also take care of modifications to the moulded part and to the mould in order to meet new requirements. Moulds can be adapted to a surprising degree.
Production of mould components
We manufacture customized tool components according to the wishes of our customers. After receiving the customer data, we use all the technologies available to us, for example to realise the mould inserts or mould parts.
All these technologies are used in mould making:
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We develop injection moulds and injection moulding products for the production of plastic articles from several components. The analysis of the component compound is carried out in advance using a Moldflow simulation.
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High-performance plastics deliver impressive results for moulded parts in aerospace, automotive, medical and sensor applications. We provide suitable moulds and injection moulding products for such high-performance plastics.
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We manufacture the appropriate injection moulds and moulded parts for the processing of stamped strips for plastic finishing. It is also possible to have upstream and downstream cutting and bending tools.
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Precision injection moulds for manual or automatic insertion of metal parts for coating with plastic and high-performance plastics.
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We manufacture plastic parts with threads according to various standards: Otto Injection Molding can provide you with the appropriate tools for unscrewing and demoulding your moulded parts.
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In fluid injection technology, a fluid is injected after the plastic has been injected. This enables material savings without compromising on component quality.
These industries are suitable for mould making:
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